SPI/OSHA ALLIANCE

(originally signed September 19, 2002)
(renewed March 4, 2004; renewed November 3, 2005, renewed August 29, 2007)

SPI and the Occupational Safety and Health Administration (OSHA) have entered into an alliance to promote a safe and healthy work environment in plastics facilities. The Alliance will assist in providing employers with information, guidance, and access to training resources to promote machine safety, specifically in identifying machinery hazards and providing potential solutions to reduce injuries, such as lacerations, burns, and amputations. In addition, the organizations will work together to raise awareness of hazard communication issues in the workplace. The goals of the Alliance include:

Training and Education:

• Work with OSHA to provide expertise to develop training and education programs for plastic industry employers and employees regarding machine guarding and lockout/tagout, and to provide expertise in communicating such information to employers and employees in the industry.

Outreach and Communication:

• Work with OSHA to provide expertise in developing information on the recognition and prevention of workplace hazards, and to provide expertise in developing ways of communicating such information (e.g. print and electronic media, electronic assistance tools and OSHA's and the SPI's Web sites) to employers and employees in the industry.
• Speak, exhibit, or appear at OSHA and SPI conferences, such as NPE 2006, local meetings, or other industry events.
• Promote and encourage SPI members' participation in OSHA's cooperative programs such as compliance assistance, the Voluntary Protection Programs, and Consultation and its Safety and Health Achievement Recognition Program.
• Work with other Alliance participants on projects on hazard communication issues that are addressed and developed through the Alliance Program.

Accomplishments:

The SPI/OSHA Alliance brought national recognition of the plastics industry's focus on improving workplace safety. On May 16, 2003, OSHA unveiled a web page developed as a product of the Alliance, noting that more than 1.5 million workers in the U.S. plastics industry stand to benefit from the new web page, OSHA Assistance for the Plastics Industry. This web page provides links to:

• safety and health information about the plastics industry;
• standards that apply to plastics processing;
• information about hazards and solutions;
• focused links to all tools developed under the Alliance.

Products of the Alliance:

Machine Guarding eTool for Plastics Machinery. eTools are stand-alone, interactive, Web-based training tools on occupational safety and health topics. They are highly illustrated and utilize graphical menus. Because amputation is one of the more severe and crippling types of injuries in the occupational workplace, and often results in permanent disability, this eTool focuses on recognizing and controlling common amputation hazards associated with the operation and use of injection molding machines. This interactive eTool addresses the guidelines and safety measures for use in horizontal injection molding, and includes a detailed, interactive safety tour, potential hazards and solutions, lockout/tagout procedures and additional safety measures that can be taken to help reduce or prevent injuries resulting from inadequate machine guarding on complex plastics processing machines.

Machine Safety Training Tools. The Alliance Team has produced Machine Safety training courses for Injection Molding, Thermoforming and Extrusion operations. These train-the-trainer courses focus on mutual concerns for injuries seen in specific plastics processing operations. The courses describe types of injuries seen; discuss the causes of these injuries; and describe the ways that employees can protect themselves by recognizing the hazards in the job they are doing, understanding the requirements for guarding machines, and implementing solutions for identified problems. The training modules not only consolidate all the critical information you need on machine guarding and lockout/tagout, but also prepare you to train employees at your worksite.

The Machine Safety for Injection Molding Machines Training Course consists of two power point modules, and can be downloaded, as a zip file, from the following locations:

Machine Guarding for Injection Molding Machinery

Lockout/Tagout for Injection Molding Machinery

The Machine Safety Training Course for Rollstock and Sheet Extrusion consists of two power point modules, and can be downloaded, as a zip file, from the following locations:

Machine Guarding for Extrusion Machinery

Lockout/Tagout for Extrusion Machinery

The Machine Safety Training Course for Roll-fed and Inline Thermoforming consists of two power point modules, and can be downloaded as a zip file, from the following locations:

Machine Guarding for Thermoforming Machinery

Lockout/Tagout for Thermoforming Machinery

Please remember that these courses address machine guarding and lockout/tagout safety issues relating to plastics machinery operations. They do not cover everything you need to know about plant safety. Machine safety programs are only part of the effective safety and health management system at your plant. You may want to consider using OSHA's Safety and Health Management eTool, with what you learn in these courses to develop, refine or improve your company's goals for addressing safety and health in your workplace.

Activities and Events:

• June 20 – 21, 2006; Machine Safety for Injection Molding Machines Training Course, NPE 2006, McCormick Place Convention Center, Chicago, IL
• June 20, 2006; Machine Safety for Roll-Fed and Inline Thermoforming Training Course, NPE 2006, McCormick Place Convention Center, Chicago, IL
• June 21, 2006; Machine Safety for Plastic Sheet and Rollstock Extrusion Training Course, NPE 2006, McCormick Place Convention Center, Chicago, IL
• September 28 – 30, 2004; SPI/OSHA Alliance Plant Safety booth at Plastics USA 2004. McCormick Place, Chicago, IL.
• July 16, 2004; Machine Safety for Roll-Fed and In-Line Thermoforming, SPI Thermoforming Institute, Safety Committee meeting, Madison, WI.
• April 28, 2004; Machine Safety for Rollstock and Sheet Extrusion, SPI Sheet Producers Division, Spring Technical Conference, Chesterfield, MO.
• November 18, 2003; Machine Safety for Injection Molding Machines Training Course, OSHA Training Institute, Sinclair Community College, Dayton, OH.
• August 6, 2003: Machine Safety for Injection Molding Machines Training Course, Isothermal Community College, Forest City, NC.
• June 26, 2003: Machine Safety for Injection Molding Machines Training Course, NPE 2003, McCormick Place Convention Center, Chicago, IL.

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