Bioplastics

Bioplastics are a plastic that is either biobased and/or biodegradable. These materials are another sustainable material of choice due to the benefits they bring at both the beginning and end-of-life processes.

PLASTICS believes that bioplastics are an integral part of the plastic supply chain. Bioplastic products play a vital role in our daily lives and in plastic sustainability.

This webpage is meant to provide educational information about a bioplastics’ life cycle and the value that these materials bring both in function and in environmental impact. PLASTICS provides this information in good faith and is believed to be reliable when written.

In addition to general information about this material, you’ll also find a full content library, information about PLASTICS Bioplastics Division and two programs you can get involved with.

What are Bioplastics?

To be a bioplastic, the material must either:

  • Be made from a renewable resource, such as corn or sugar cane (biobased).
  • Break down completely via a natural process (biodegradable).

Bioplastics can also be both biobased and biodegradable.

Bioplastic Slice

Bioplastics make up 1.5% of the over 489 million tons of plastic globally produced.1

1 2022 European Bioplastics data
2 PLASTICS Response & Recommendation to the Bold Goals

445K
tons
7.43 million
tons

US bioplastic resin production is estimated to be 0.71% of total plastic production in 2023, or 0.89 billion pounds of 125.5 billion pounds, making the U.S. the second largest global producer of bioplastic resin.2

Global production of bioplastics is projected to increase by 48% annually. Reaching 7.43 million tons by 2028. US growth projections hover around 14% annually.

Reduced Carbon Emissions
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Biobased bioplastics typically lead to a reduction in the material’s carbon footprint relative to fossil-based equivalents because the biobased carbon content is typically CO₂ captured from the atmosphere through plant growth.
Increased Diversity of Feedstocks
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Biobased bioplastics can be made from a wide range of renewable feedstock options, reducing dependance on any one source.
Improved Recyclability
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Some bioplastics like biobased PP and biobased PE can be recycled right alongside their fossil-based counterparts. Some compostable plastics such as PLA and PHA have the potential for being recycled as long as they are separated from other traditional polymers.
Expanded Secondary Market for Farmers
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Utilizing generation 1 and 2 feedstocks incentivizes the use of all parts of the plant and provides a secondary source of income for farmers.
Increased Range of Functions
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Bioplastics are engineered to have a wide range of properties, making them suitable for many applications. Some bioplastics are compostable, making them ideal for items like food packaging. Others are durable enough to be used in vehicle parts.
Reduced Contaminated Food Packaging Sent to Recyclers
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Using compostable packaging for food contact applications helps reduce the amount of food residue being sent to recycling facilities.
Protected Natural Capital
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Sustainable sourcing of biomass for bioplastics from all three generations encourages responsible management of plant growth. This results in the preservation of soil health, water quality, and wildlife habitats, promoting overall environmental conservation.
Enriched Soil Health
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Composting certified commercially compostable bioplastics, along with food and yard waste, can play an important role in composting the 116,200,000 tons of organic waste generated each year, bringing valuable nutrients back to the soil.
Improved Economic Outcomes
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Bioplastics manufacturing creates jobs outside of urban areas. In 2023, global revenue of this industry was $1.17 billion and contributed around 900 direct jobs.
No Microplastics
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Certified compostable and biodegradable bioplastics do not leave microplastics behind.

Nevertheless, this environmental attribute of these products should NOT be considered license to litter. Bioplastics, like all products, should be disposed of via the proper channels.

Reduced Food Waste Sent to Landfill
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Compostable bioplastics are ideal for products that come into contact with organic materials like food and yard waste, helping divert this waste to composting facilities and reducing methane emissions—a greenhouse gas 25 times more potent than CO₂—that would otherwise be generated in landfills.
Innovative
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Innovation fuels the heart of the bioplastics industry, propelling us towards a future where sustainability meets ingenuity and functionality. There are currently 33+ different types of bioplastic polymers and this innovative industry segment is continuously working to create new polymer formulations to fit different consumer needs.

What can bioplastics be made of?

Bioplastics can be either partially or fully made from biobased content. Some biodegradable plastics are even made from fossil sources. For those that are biobased, the type of feedstock used is categorized into three generations.

Generation 1 Generation 2 Generation 3
Feedstocks from food-based crops Feedstocks from non-food biomass Feedstocks from non-land crops
Examples: Corn, sugar beets, rapeseed (used to make canola oil), soybeans, wheat, sunflower oil, and potatoes. Examples: husks, stalks, peels, grasses, straw, and wood. Examples: seaweed or algae

*Examples listed in each category are not exhaustive lists.

How are polymers derived from biobased feedstocks?

While some bioplastics are fossil-based, many bioplastics are derived from biobased sources, meaning their carbon originates from renewable plant materials rather than fossil fuels. The core principle is simple: follow the carbon as it moves from the atmosphere into plants and eventually into plastic products. The production process involves converting plant-derived sugars or starches into the desired polymer through a series of chemical transformations. These steps are outlined below:

  • Atmosphere to Plant: Plants absorb carbon dioxide (CO₂) from the atmosphere through photosynthesis, converting it into organic matter such as starches and sugars.
  • Plant to Chemical: The plant biomass is processed to extract its sugar or starch content. This step may involve mechanical grinding, chemical treatment, or enzymatic hydrolysis1. The extracted material is then converted—typically via fermentation2 —into chemical precursors3 like ethanol or lactic acid.
  • Chemical to Monomer: The chemical precursor is then purified and isolated, often through distillation4, dehydration, or other separation techniques, to yield the monomer building blocks necessary for polymerization.
  • Monomer to Polymer Monomers are chemically linked into long-chain molecules called polymers. This step can involve various polymerization techniques depending on the desired plastic properties.
  • Polymer to Product Finally, the polymer is processed—through molding, extrusion, or other manufacturing methods—into the finished product, ready for use in packaging, durable goods, and other applications.

Here is a list of the most common bioplastic polymers that are commercially available. This includes information about each polymer’s characteristics. Some biobased polymers are chemically identical to their fossil-based counter parts (i.e., biobased PP = fossil-based PP).

  • 1Enzymatic hydrolysis – A biochemical process where enzymes break down large molecules into smaller ones by using water.
  • 2Fermentation – A metabolic process that converts sugars into acids, gases, or alcohol without the need for oxygen.
  • 3Precursors – Theoretically, any polymer could be made with biobased feedstocks if the correct precursor could be developed. However, only about 25 are commercially viable at this point. These are the materials currently being used to make bioplastics in the U.S.
  • 4Distillation – The process of purifying a liquid by heating and cooling to separate components based on boiling points.

How are bioplastic polymers made into products?

When processing bioplastics, it is important to consider their material characteristics and manufacturability. Many bioplastics have a higher moisture content, higher viscosity, and higher sensitivity to heat than traditional (non-biobased and non-biodegradable) plastics.

These material characteristics can require adjustments to your manufacturing process. For instance, resins with a higher moisture content will require drying before and sometimes during processing, a higher viscosity in resin can require higher pressure to be used, and a higher sensitivity of heat can require close monitoring of temperature in both the pre-treatment drying and processing phases. When not properly managed, bioplastics can cause corrosion and leakage in equipment which would require more frequent repairs. Inspecting and maintaining your equipment frequently is recommended.

If you are manufacturing with a new polymer or additive, test, don’t guess!

Many companies are innovating plastic manufacturing equipment so that bioplastics can be more efficiently and effectively processed. Innovations include:

  • Specializations in high moisture removal
  • Gentle and consistent mixing of polymer and additive
  • Equipment made with non-reactive surfaces to resist corrosion and aid temperature control
  • Advancements in pressure control to guarantee consistent quality regardless of viscosity fluctuations

Where and why are bioplastics used?

Many companies use bioplastics in their products for the material characteristics and environmental attributes they offer. For instance, compostable bioplastics can break down fully in a compost environment, just like, say, an apple core would. Therefore, compostability is an attractive material characteristic for products like food contact packaging. Biobased bioplastics tend to lead to a reduction in a product’s carbon footprint. Therefore, companies looking to reduce their scope 3 carbon emissions may find biobased bioplastics an attractive option.

Depending on the polymer formulation, bioplastics can be used in disposable or durable applications. Due to their variety, a wide range of industries utilize bioplastic materials, including building and construction, restaurants/grocery, agriculture, packaging, automotive, healthcare, textiles, electronics, consumer goods, and more. Below are a few examples of where you can find bioplastics in your day-to-day life.

Click here to see some examples of where you can find bioplastics in your day-to-day life.

How are bioplastics disposed of?

Biodegrading >

It’s important to acknowledge that while all compostable products are biodegradable, not all biodegradable products are compostable. It is best practice to avoid using biodegradability claims in consumer-facing marketing in order to reduce risk of littering. There are, however, some business-to-business (B2B) applications in which using a “biodegradability” claim may be prudent.

Soil biodegradability is useful for agricultural and landscaping applications including mulch films, which can be tilled into the field after use instead of being removed and landfilled. Marine biodegradability can be useful in products that are designed for use in salt or freshwater environments.

*No form of biodegradation should be considered as a solution to littering.

Composting >

Composting is a managed process that controls the biological decomposition and transformation of biodegradable materials into a humus-like substance called compost. Compostable plastics are capable of undergoing degradation by biological processes during composting to yield CO2, water, inorganic compounds, and biomass at a rate consistent with other known compostable materials and leave no visible, distinguishable, or toxic residue. Meaning, compostable bioplastics do not leave microplastics behind once they biodegrade. Compostable plastics are a subset of biodegradable plastics and are not synonymous with “biodegradable plastics.” To avoid confusion and to discourage littering, consumer-facing goods should be certified and labeled as compostable rather than biodegradable. This queues to the consumer that the product must be processed through a composting facility or home compost pile (if designated home compostable) and cannot be littered.

Recycling >

Some compostable plastics such as PLA and PHA can be formulated for more durable applications and have the potential for being recycled as long as they are separated from other traditional polymers such as PET, HDPE, PP, etc. Other biobased plastics such as bioPP, bioPVC, or bioPET are called “drop-ins” and can be recycled right along side their non biobased counterparts. Advanced recycling is being explored as another option for bioplastics as well.

Content Library

Bioplastics Resources


2016 Bioplastics Market Watch Report

Bioplastics are plastics that either: originate from a renewable resource, are biodegradable, or are both. As new applications and technologies are developed, bioplastics represent an evolution within the plastics marketplace. Bioplastics are part of the plastics’ growth story that is inspiring brand owners and manufacturers to find new applications and solutions for products.


2018 Bioplastics Market Watch Report

Phase two of the Bioplastics Market Watch Report, Watching: Bioplastics provides valuable updates on the status of bioplastics in the marketplace as well as at research labs around the country. Uncover information on innovation and advancement, market intelligence, consumer perceptions, emerging markets and public policy. Bioplastics are increasingly being used in industry sectors beyond bottling and packaging with many brands discovering their diversity and flexibility. The entire plastics supply chain can benefit from these insights.


2024 Bioplastics Market Watch Report

Phase 3 of the Bioplastics Market Watch Report offers valuable updates on the status of bioplastics in the marketplace, including research labs across the country. The report covers areas such as innovation, market intelligence, consumer perceptions, emerging markets, and public policy. It highlights the expanding use of bioplastics beyond bottling and packaging and explores the diversity and flexibility they offer. The insights provided in this report can benefit the entire plastics supply chain, offering valuable information for industry stakeholders.


Degradable Additives

This position paper outlines issues and questions of concern in order to support consumers, retailers and the plastics industry in identifying unsubstantiated and misleading product claims around degradability and biodegradability of plastics.


Commercially Compostable Bioplastics

This position statement identifies the credentials needed for a bioplastic to be considered certified commercially compostable and supports composting of this material to help meet sustainability goals.

Mass Balance (coming soon)

Required Use of Recycled Content (coming soon)


Bioplastics Simplified: Attributes of Biobased and Biodegradable Plastics

The term “bioplastics” describes a wide range of materials. This paper discusses the growing field of bioplastics and how material innovations can offer environmental advantages.


Industrial Compostability Claims Checklist

The Federal Trade Commission’s Green Guide provides direction to companies making claims about industrial compostability. This guidance document provides a handy checklist and examples about things to consider when putting claims on product packaging.


Life Cycle Analysis (LCA) Primer: What, Why, and How

This guide will describe what constitutes an LCA, what the benefits and limitations of different types of LCAs and related tools are, and how to interpret and communicate LCA results.


Voluntary Guidelines for Bioplastic Marketing Claims

All companies have the responsibility to ensure that environmental claims used in marketing and promotion are truthful and evidence-based, not deceptive or unfair. These recommendations are voluntary guidelines and general principles for those marketing bioplastics, informed by the Federal Trade Commission (FTC) “Guides for the Use of Environmental Marketing Claims” (Green Guides) and relevant state laws or regulations.

Bioplastics Blogs

Bioplastics Videos

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Interested in joining the Bioplastics Division? You must be a PLASTICS member and work within the bioplastics industry in some capacity.

To learn more about the Bioplastics Division or inquire about joining, email [email protected].